Heavy equipment is at the heart of all industrial operations. The best method to limit unforeseen downtime is to perform routine maintenance of your heavy gear. Regular preventive care increases efficiency, helps reduce utility bill costs and keeps employees and coworkers safe.
Prevention is the most important in monitoring, particularly regarding good maintenance. Everything else may be useless when we fail to ensure that we take all necessary steps to prevent the problem immediately. This is essential when it comes to heavy-duty machinery, in which the slightest mistake could lead to many problems.
Heavy Equipment Maintenance Tips
Inadequate maintenance reduces equipment lifespan, which increases the likelihood of breakdowns, adds to the cost of repairs, and slows production. Additionally, heavy machinery accident deaths claim the lives of numerous employees every year, frequently owing to the poor maintenance of equipment and insufficient education. The following tips will help ensure safety and avoid tragic accidents.
1. Keep Machine Lubricated
All types of heavy machinery depend on lubricants to work correctly. These fluids assist in minimizing wear and tear to moving components by reducing friction. The lubricants also prevent dust from accumulating on the inside of heavy machines.
Always check the level of lubrication for excess grease buildup and leaks from oil seals. Always follow the manufacturer’s and the operator’s instructions on lubrication, and use the appropriate grease. When the lubricant is used inadequately, friction, wear, and tear are exacerbated. On the other hand, excessive lubrication can result in grease accumulation and a decrease in performance.
2. Clean Machine Regularly
The delicate parts of the equipment may be damaged by dirt and debris, which can lead to expensive repairs. Heavy machinery components have special seals and filters to stop grime and dirt from entering sensitive areas. Therefore, damaged seals should be fixed immediately, pauses should be kept clean, and all filters must be regularly checked and replaced if they become dirty or clogged. Making sure that the equipment is kept in the facility, away from dust and the weather, is an efficient way to prevent damage.
Maintenance companies also provide services for precision balance repair, like VIB precision balancing company, in which they develop and build specialized machinery for the purpose of repairing and balancing machines.
3. Perform Regular Maintenance
It’s not enough for you to keep an eye on and repair the equipment right now and then. Adhere to a maintenance schedule. It’s a good idea to note how frequently each piece of equipment needs to be inspected for potential issues and then repaired and maintained. Maintenance should be conducted often, and every equipment part should be inspected thoroughly. Compiling a detailed checklist is one way to ensure you do not miss anything.
You may also choose a company that specializes in heavy-duty equipment maintenance. When it comes to identifying machine faults and arranging for repairs, companies with predictive maintenance programs use the most cutting-edge technology and computer analysis possible. To find more information about this type of service, you can check the websites of the different reputable companies.
4. Check for Wear and Tear
Unsafe operating practices, accidents, environmental factors, and age create wear and wear. However, even with the best of measures, machine components will age. It’s normal for belts to wear out, seals to dry out, and bolts to be over-extended or bent. That’s why you need to be sure to inspect all aspects of the equipment.
Alongside mechanical components, check wiring and electronic components. The long-term use of electronics, the vibrations generated by misaligned gears and belts, and environmental conditions like water and dust can cause damage to the circuits and wires that are covered. Also, you should regularly check alternators, starters, and other electrical equipment.
In the absence of low-speed balancing to alleviate vibration issues, mechanical failure is possible. Check for companies that provide high/low speed dynamic on-site balancing by searching the internet, or you can seek for recommendations from individuals you know.
5. Train Employees
Untrained operators may cause malfunctioning equipment, injuries, and wear. Training your staff is the most effective way to guarantee your equipment operates within the pre-determined parameters. Local, state, and federal laws could also demand qualified and trained personnel to operate heavy machinery.
Be sure your employees know how the heavy equipment operates, the emergency response plan, and safety procedures. It’s not a one-time event. The skills become rusty, workers quit, and equipment updates as time pass. Monitor and upgrade the operators’ knowledge and abilities frequently.